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Sequential Processing Hexagonal Reactor (SPHERE) for Bio-degradable Hospital Waste.

How it started?

During my time at PMIST, I had the opportunity to work closely with Dr. S. Kumaran, a distinguished Biotech scientist and the Dean of Research. He presented me with a challenging task: to create a machine capable of processing bio-medical waste, specifically Human Anatomical Waste, within a closed container. The machine needed to incorporate several essential features, including a stirrer, spray nozzle, see-through glass, sample collection port, drain/gas vent, and transfer port. Notably, the design had to maintain a closed environment and exclude any electrical interfaces.

To address the problem effectively, I devised a sequential process involving microbial, chemical, and nano-particle treatments. The goal was to achieve harmless residue as the end result of the waste processing. With this ambitious project brief in hand, I began the design process on paper and diligently worked towards a viable solution.

After an entire year of dedicated effort, the project finally took shape and proved to be a potential candidate for patent protection. Although my involvement in this endeavor was entirely voluntary, I found immense satisfaction in contributing to such a meaningful initiative. Throughout the project, Dr. Kumaran provided invaluable guidance and unwavering support, which played a crucial role in its successful development.

The outcome of this collaborative effort showcases not only the power of scientific innovation but also the importance of mentorship and teamwork in driving real-world solutions for pressing challenges.

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Abstract

This patent disclosure pertains to a groundbreaking machine designed to process bio-hazardous medical waste, with a particular focus on Human Anatomical Waste, within a closed and sequential processing hexagonal reactor referred to as the "Sphere Drum." The Sphere Drum incorporates essential features such as see-through capability, sample collection port, transfer port, stirrers, counterweights, spraying tubes, gas outlet, and drain hole, all working harmoniously to facilitate a closed system reaction. Collectively, this innovative apparatus is named the "Sphere Machine."

To ensure the safe collection of bio-hazardous waste, a hexagonal bin known as the "H-bin" serves as a concealed storage device. The H-bin shares similarities with the Sphere Drum, offering see-through provision, sample collection port, transfer port, drain holes, and handles.

A notable advantage of the Sphere Machine is its versatility. It can be stationed within hospital premises or moved to different locations, allowing waste processing to occur in a closed environment. This remarkable solution provides a viable alternative to traditional incinerators, overcoming challenges related to size and cost that often accompany incineration processes.

Fig. 1(a) provides a visual representation of the innovative Sphere Machine, showcasing its design and features. This cutting-edge technology represents a significant step forward in the field of bio-medical waste management, offering a more sustainable and efficient approach to address this critical issue.

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Sphere machine with transfer boxes, collection and residue bins
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Sphere machine without transfer boxes, collection and residue bins
Sphere (Reactor) Drum
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Sphere (reactor) drum in different perspectives.
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parts of the Sphere (reactor) drum

The reactor drum is equipped with several essential features that enhance its functionality and efficiency. These features include:

1. See-through glass (7): This transparent element allows for visual monitoring of the process inside the drum, enabling easy observation of the reactions taking place.

2. Sample collection port (8): A designated opening that permits the safe and convenient retrieval of samples from within the drum during the processing.

3. Counterweights (9): These balancing components play a crucial role in stabilizing the reactor drum, ensuring smooth and steady operation throughout the processing.

4. Transfer port (10): A specialized passage that facilitates the controlled movement of materials in and out of the reactor drum, enabling a seamless and controlled process flow.

5. Side plate (11) with spray nozzle unit, gas vent, and drain hole: This side plate is ingeniously designed to house multiple functionalities. It incorporates a spray nozzle unit for efficient dispersal of necessary substances, a gas vent to allow the controlled release of gases generated during the process, and a drain hole to remove any excess fluids or byproducts.

By integrating these features into the reactor drum's design, it becomes a highly versatile and efficient tool for processing various materials and carrying out essential chemical or biological reactions within a closed and controlled environment.

Transfer Box
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Transfer box with mechanisms
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Transfer box with parts

The transfer box serves a vital role in the overall design as it enables the seamless transfer of processed waste from one reactor to another while maintaining a closed system approach. This mechanism completes the entire transfer process efficiently and securely.

By using the transfer box, the processed waste can be safely moved from one reactor to another without any exposure to the external environment. This closed system approach ensures that the waste remains contained within the designated system, minimizing any potential risks or contamination.

The inclusion of the transfer box in the design demonstrates a comprehensive and thoughtful approach to waste management. It allows for a continuous and controlled workflow, ensuring that each reactor can be utilized optimally and contributing to an efficient and effective waste processing system.

Patent Published in IP India

Sequential Processing Hexagonal Reactor for Bio-degradable Hospital Waste
Johnson Ebenezer R, Kumaran S, Mohan S, Application No. 201941023830 (Published), (IP-India) The Patent Office Journal No. 25/2019 Dated 21/06/2019

Design Registration

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Design Registered in IP India

Reactor for Bio-degradable Hospital Waste
Johnson Ebenezer R, Kumaran S, Mohan S, Registration No. 307134, (IP-India) The Patent Office Journal No. 01/2020 Dated 03/01/2020

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